Preventive Maintenance & Lifecycle Support
IGPH’s responsibility extends beyond system delivery. Our approach is designed to ensure reliability, safety, and predictable long-term operation.
Support Structure
• Dedicated industrial gas engineering team
• Structured support ticket system
• Remote diagnostics and technical assistance
• Global experience across filling plant projects
Support contracts may include:
• Regular system inspections
• Priority engineering support
• Ongoing technical and optimisation recommendations
Preventive Maintenance – Key Principles
• Condition-based maintenance: Use of live operational data from AiFill G2 to identify trends, deviations, and early warning indicators
• Defined inspection intervals: Clearly defined checks for control systems, valves, hoses, instruments, and safety components
• Predictable planning: Maintenance activities scheduled proactively, not reactively
• Data-driven decisions: Maintenance actions based on actual usage, cycles, and operating conditions rather than fixed assumptions
Spare Parts Strategy
• Project spare parts supplied at delivery
• Recommendations for critical onsite spares
• Access to genuine OEM parts
• Rapid replacement support to minimise downtime
Valve Service
• Rapid return and analysis in case of issues
• Full technical failure report
• Refurbishment and return of components
• Recommended full overhaul after:
o ~5 years of operation, or
o ~50,000 switching cycles
• Includes seal replacement, oxygen-compatible cleaning, and refurbishment, often completed within 1–2 days onsite
Hose Lifecycle Management
• Periodic leak checks and visual inspections
• Inspection of fittings, ferrules, and mechanical loading
• Replacement planning based on application and duty cycle
• Hydrostatic testing where required (1.5× working pressure)
• Warranty maintained when hoses are serviced per guidelines
Customer Benefits
• Reduced unplanned downtime
• Predictable maintenance and budgeting
• Extended equipment service life
• Faster fault resolution
• Improved operational safety
• Lower total cost of ownership over the plant lifecycle
If you want to move from reactive maintenance to a structured, data-driven lifecycle strategy, let’s talk. Contact us to review your current setup and define a preventive maintenance plan tailored to your operation.